Refining a revolutionary rehabilitation platform

Robotic Mobility Device

Client: Rex Bionics

Services:
Innovation Strategy
Industrial Design
Human Factors Engineering
Mechanical Design
Prototyping

REX Bionics – The First Commercial Powered Exoskeleton
Sketches of REX Bionics

Since 2018, Hydrix has partnered with Rex Bionics, a leader in robotic exoskeletons, to deliver numerous improvement projects. Designed to assist patients with limited lower limb mobility in standing and walking under therapist guidance, Rex has undergone critical design updates to meet evolving regulatory requirements and user needs. Hydrix provided comprehensive support in design, engineering, and manufacturing optimization, ensuring project success within tight timelines.

Developing REX Bionics in the lab
Working on the REX Bionics arm in the lab
REX Bionics arm controller

Key contributions included:

  • Redesigning the UI Arm: Enhanced usability for clinicians while ensuring patient comfort.
  • Improved Ergonomics: Added backrest hold points and refined battery fit for better usability.
  • Streamlined DFMA Processes: Reduced manufacturing costs and improved efficiency.

Hydrix’s expertise in market localization and manufacturing scalability ensured Rex Bionics achieved both technical and commercial objectives, enabling the delivery of a robust, innovative mobility solution for new markets.

Working on the REX Bionics arm in the lab
REX Bionics arm controller

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